AITEC:Factory Automation system developer

Products > Lead Component Inserters

（Flash movie：60sec）

This device can insert a variety of different sized components into a single printed circuit board (PCB).
Our patented XYθ3 is a robot that rotates PCBs for maximum efficiency.

Feature

Handles various types of components

Examples include radial and axial components, interated circuits, connectors, fuses, transformers, relays, and hoop components.
Handles various types of components

Compatible with all types of feeders

Examples include stick, radial, axial, parts, tray, and hoop feeders. Compatible with all types of feeders

Space-saving design

Inserters are easy to move and can be adapted to a variety of manufacturing condition.

Built for non-stop operation

In the case of a miss-insertion, continuous operation is possible thanks to an auto-retry feature.

Error-avoidance function

Any finished pieces remaining in the machine are automatically removed by an error-avoidance feature to ensure that assembly of the proceeding piece is unaffected.

Easy-to-handle stick feeders

A.I. TEC stick feeders have the following features

Components can be loaded into the feeder during operation in most cases.
Components can be loaded easily and securely as they are set in a horizontal position.
Feeder design reduces the chance of jamming.

Direct import of CAD data

The customer’s CAD data can be imported to each machine to reduce programming time.

Product Specifications

AI-2200
	Description	Quick and accurate insertion can be done at any angle by rotating the PCB. Feeder module holds up to 10 components and can be reloaded during operation. PCB handling table X, Y, and θ angles are all adjustable. Robot heads move along x and z axes.
	Dimensions	Width: 950 mm with 1 head and 1 component loaded Depth: 1200 mm Height: 1600 mm
	PCB size	60 x 60mm - 330 x 250 mm
	Power supply	AC 200V ± 10% 50/60Hz/td>
	Air pressure	0.5 MPa

AI-2600
	Description	A conventional pick-and-place inserter for fixed-position PCBs. If equipped with a tool changer, it can insert an entirely different type of component in the same operation cycle. Robot heads move along X, Y and Z axes and θ angle.
	Dimensions	Width: 885 mm with 1 head and 1 component loaded Depth: 1620 mm Height: 1700 mm
	PCB size	60 x 60mm - 330 x 250 mm
	Power supply	AC 200V ± 10% 50/60Hz/td>
	Air pressure	0.5 MPa

AI-2500
	Description	Compact and economical inserter. Perfect as a cell machine in automatic insertion lines. It has a PCB handling conveyer at an X angle and robot heads moving along Y and Z axes and θ angle.
	Dimensions	Width: 700 mm with 1 head and 1 loaded component Depth: 860 mm Height: 1600 mm
	PCB size	60 x 60mm - 330ｘ250 mm
	Power supply	AC 200V ± 10% 50/60Hz/td>
	Air pressure	0.5 MPa